Step-by-Step Guide: Cutting 1850 x 700mm Tambour Doors to Size

This guide will help you accurately resize your new tambour door kit for a perfect fit.

Please read all steps before starting. If in doubt, contact customer support for further advice.

1. Tools & Materials Needed

• Fine-tooth blade saw
• Measuring tape
• Pencil/marker
• Screwdriver
• Sandpaper

2. Understanding Your Tambour Door

• Standard slats: 25mm wide x 12mm thick, slotted and taped at the back.
• Handle section: Aluminium slat with integrated magnet, ABS cover slides on front, handle fixed in centre (3 screws through aluminium).
• Black plugs: Located top and bottom of handle section.

3. Calculating Your Required Door Height

Important: The top and bottom tracks each sit 6mm above the mounting surface. To calculate the correct tambour door height:

• Measure the total distance between the top and bottom track mounting surfaces.
• Formula:
  Door Height (mm) = Total Space (mm) - 12mm
• Example: If your opening is 1850mm, your door should be cut to 1838mm.

4. Reducing Door Width

1. Carefully cut the tape at the join between slats.
2. Slide out as many 25mm slats as needed to achieve your required width.

5. Reducing Door Height (Standard Slats)

1. Mark the cut lines across the top and bottom of the slats.
2. Cut all slats together with a fine-tooth blade saw.
3. Sand the cut edges smooth.

6. Modifying the Handle Section

1. Remove the black plugs from the top and bottom of the handle section.
2. Unscrew the 3 screws on the back to release the handle and ABS cover.
3. Slide the ABS cover off the aluminium slat.
4. Cut the ABS cover 5mm shorter than the slats at both the top and bottom.
5. Cut the aluminium slat 15-17mm shorter than the slats at both the top and bottom (to allow for the black plug fitting).
6. Sand all cut edges.
7. Reassemble: Slide the ABS cover back, align screw holes, refit the handle, and secure with the 3 screws.
8. Replace the black plugs at top and bottom.

7. Reassembly

1. Slide the handle section back into position.
2. Peel the tape back and reattach to the back of the door.
3. Ensure all slats are aligned and the tape is secure.

8. Final Checks

• Check the door slides smoothly in the tracks.
• Make sure the handle is central and secure.
• Ensure all cuts are smooth and safe to touch.

9. Quick Reference Formulas

• Door Height (mm) = Opening Height (mm) - 12mm
• ABS Handle Cover: Cut 5mm shorter than slats at both ends.
• Aluminium Handle Slat: Cut 15-17mm shorter than slats at both ends.

10. Safety Tips

• Always wear safety gloves and eye protection when cutting.
• Double-check all measurements before cutting.

If you need further help, visit our customer support portal or email us for advice.